Miller Syncrowave 200 Instrukcja Właściciela

OM-225 389C2005−12ProcessesDescriptionTIG (GTAW) WeldingStick (SMAW) WeldingArc Welding Power SourceSyncrowave 200RVisit our website atwww.MillerWelds

OM-225 389 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptib

OM-225 389 Page 72-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenanceRisque D’INCENDIE OU D’EXPLO-SION.D

OM-225 389 Page 82-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume

OM-225 389 Page 9SECTION 3 − INSTALLATION3-1. Included with Your Unit1 12 ft (3.7 m) Work CableWith Clamp AndQuick-Connect2 WP1712SFDI 150 AmpTIG Torc

OM-225 389 Page 103-3. Dimensions And WeightsBCDimensionsBCDimensionsDHeight 30-1/8 in (765 mm)AWidth 21-1/8 in (537 mm)ALength 21-1/2 in (546 mm)EA 2

OM-225 389 Page 113-5. Duty Cycle ChartDuty cycle is percentage of 10minutes that unit can weld at ratedload without overheating.Y Exceeding duty cycl

OM-225 389 Page 123-7. AC Volt-Ampere CurvesVolt-ampere curves show minimumand maximum voltage and amper-age output capabilities of weldingpower sourc

OM-225 389 Page 133-9. Remote 14 ReceptacleSocket* Socket InformationA 15 volts DC.B Contact closure to A completes 15 volts DC contactor controlcircu

OM-225 389 Page 143-11. Shielding Gas Connections 804 234-B / 804 235-BY Turn Off power before con-necting to receptacle.1 Gas Valve In FittingFitting

OM-225 389 Page 153-12. Typical TIG ConnectionsY Turn off power before mak-ing connections.1 Remote Foot ControlA customer supplied remote finger-tip

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-225 389 Page 163-13. Typical Stick ConnectionsY Turn off power before mak-ing connections.1 Electrode Holder2 Work ClampConnect electrode holder an

OM-225 389 Page 173-15. Connecting Input Power In 208−230 Volt ModelsTools Needed:L1L2804 234-B / Ref. 803 766-B1=GND/PE Earth GroundY Installation mu

OM-225 389 Page 18B. Connecting Input Power In 460/575 Volt ModelsTools Needed:804 470-AY Installation must meet all National andLocal Codes − have on

OM-225 389 Page 19SECTION 4 − OPERATION4-1. Controls1 Output Selector Switch (Polarity)Y Do not use AC output in damp areas, ifmovement is confined, o

OM-225 389 Page 204-2. Ammeter, Voltmeter And Parameter Display1 AmmeterDisplays actual amperage whilewelding. Meter also displays presetparameters fo

OM-225 389 Page 214-5. Pulse ControlPPS 10.012341 Ammeter2 Voltmeter3 Encoder Adjustment Control4 Pulse ControlPulsing is available only while usingth

OM-225 389 Page 224-6. Balance/DIG ControlBAL 7DIG30%1 Ammeter2 Voltmeter3 Encoder Adjustment Control4 Adjust ControlSelect desired process, AC TIG or

OM-225 389 Page 234-7. Factory Parameter Defaults And Range And ResolutionParameter Default Range And ResolutionPROCESS TIG HF TIG HF, STICKA MAIN / P

OM-225 389 Page 244-8. Postflow Control1Postflow time is automatically con-trolled. Auto-postflow provides aminimum of five seconds of post-flow for a

OM-225 389 Page 254-9. Selecting Syncro Start Characteristics1 Power Switch2 Main Amps Control3 Volt And Ammeters4 Process Selector SwitchTo change TI

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbo

OM-225 389 Page 261 Power Switch2 Pulse ControlPush and hold Pulser button and turnon power. Hold button for approxi-mately 7 seconds.3 Encoder Contro

OM-225 389 Page 274-11. Timer/Cycle Counter222 782-A / 222 790-A3211 Power Switch2 Process Control3 Pulse ControlTo read timer/cycle counter, press an

OM-225 389 Page 284-12. Software Number/Revision222 782-A / 222 790-A3211 Power Switch2 Process Control3 Adjust ControlTo read software number/revisio

OM-225 389 Page 29SECTION 5 − MAINTENANCE AND TROUBLESHOOTING5-1. Routine MaintenanceY Disconnect power before maintaining.. Maintain more often duri

OM-225 389 Page 305-3. Voltmeter/Ammeter Help Displays. All directions are in reference to thefront of the unit. All circuitry referred tois located i

OM-225 389 Page 315-4. TroubleshootingNOTE: The remedies listed below are recommendations only. If these remedies do not fixthe trouble with your unit

OM-225 389 Page 32SECTION 6 − ELECTRICAL DIAGRAM223 956-DFigure 6-1. Circuit Diagram For 208−230 Volt Models

OM-225 389 Page 33226 882-AFigure 6-2. Circuit Diagram For 460/575 Volt Models

OM-225 389 Page 34SECTION 7 − HIGH FREQUENCY7-1. Welding Processes Requiring High Frequencyhigh_freq 7/05 − S-06931 High-Frequency VoltageTIG − helps

OM-225 389 Page 357-3. Correct Installation1 High-Frequency Source (weldingpower source with built-in HF orseparate HF unit)Ground metal machine case,

TABLE OF CONTENTSSECTION 6 − ELECTRICAL DIAGRAM 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OM-225 389 Page 36SECTION 8 − SELECTING AND PREPARING TUNGSTENELECTRODE FOR DC OR AC WELDINGac/dc_gtaw 2/2000Y Whenever possible and practical, use DC

OM-225 389 Page 378-2. Preparing Tungsten Electrode For WeldingY Grinding the tungsten electrode produces dust and flying sparks which can cause inju

OM-225 389 Page 38SECTION 9 − GUIDELINES FOR TIG WELDING (GTAW)9-1. Positioning The TorchY Weld current can damageelectronic parts in vehicles.Disconn

OM-225 389 Page 399-2. Torch Movement During WeldingST-162 002-BTungsten Without Filler RodTungsten With Filler RodForm pool Tilt torch Move torch to

OM-225 389 Page 409-3. Positioning Torch Tungsten For Various Weld JointsST-162 003 / S-079275°70°90°20°20°10°15°75°20-40°30°15°75°90°15°Butt Weld And

OM-225 389 Page 41SECTION 10 − STICK WELDING (SMAW) GUIDELINES10-1. Stick Welding Procedurestick 12/96 − ST-151 593Y Weld current starts whenelectrode

OM-225 389 Page 4210-2. Electrode and Amperage Selection ChartRef. S-087 985-A3/321/85/323/167/321/41/165/643/321/85/323/167/321/43/321/85/323/167/321

OM-225 389 Page 4310-5. Positioning Electrode HolderS-006090° 90°10°-30°45°45°GROOVE WELDSFILLET WELDSEnd View of Work Angle Side View of Electrode An

OM-225 389 Page 4410-8. Conditions That Affect Weld Bead ShapeWeld bead shape is affected by electrode angle, arc length, travel speed, andthicknes

OM-225 389 Page 4510-10. Butt JointsS-06621 Tack WeldsPrevent edges of joint from drawingtogether ahead of electrode by tackwelding the materials in p

OM-225 389 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _3/05Y Warning: Protect yourself and others from injury — read and follow these

OM-225 389 Page 4610-13. Weld TestS-0057-B1 Vise2 Weld Joint3 HammerStrike weld joint in direction shown.A good weld bends over but doesnot break.2 To

OM-225 389 Page 4710-16. Troubleshooting − Incomplete FusionIncomplete Fusion − failure of weld metal to fuse completely withbase metal or a preceedin

OM-225 389 Page 4810-19. Troubleshooting − Burn-ThroughBurn-Through − weld metal melting completely through base metal resultingin holes where no meta

OM-225 389 Page 49Notes

OM-225 389 Page 50SECTION 11 − PARTS LIST804 237-D. Hardware is common andnot available unless listed.125756555354435678910141312111517185721222320192

OM-225 389 Page 51DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-1. Main AssemblyQuantity1 223 302 HANDLE 2. . . . . . . . . . . . . . . . . . . . . .

OM-225 389 Page 52DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-1. Main Assembly (continued)Quantity54 089 120 CLAMP, HOSE .375 − .450 CLP DIA SLFTTNG G

OM-225 389 Page 53803 775-A. Hardware is common andnot available unless listed.112654325349871198710Figure 11-2. Panel, Lower Dinse Connector Assembly

OM-225 389 Page 54804 399-A. Hardware is common andnot available unless listed.1234Figure 11-3. Rectifier AssemblyDescriptionPartNo.Dia.Mkgs.224 496It

OM-225 389 Page 55804 414-B. Hardware is common andnot available unless listed.Optional678125678910114312Figure 11-4. Factory Optional Running GearDes

OM-225 389 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sp

Notes

Notes

Notes

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 1/05Your distributor also givesyou ...ServiceYou always get the fa

PRINTED IN USA © 2005 Miller Electric Mfg. Co. 1/05Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 US

OM-225 389 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-225 389 Page 41-5. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Document

OM-225 389 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONsom _3/05Y Avertissement : se protéger et protéger les autres contre le ris