Gold Seal 160 iProcessesDescriptionTIG (GTAW) WeldingStick (SMAW) WeldingArc Welding Power SourceOM-189 116A June 1999Effective with Serial N°230 Vol
OM-189 116 Page 62-3. Volt-Ampere CurveVolt-ampere curve shows mini-mum and maximum voltage andamperage output capabilities ofunit.802 2762-4. Select
OM-189 116 Page 72-5. Typical ConnectionsA. Typical Stick (SMAW) ConnectionsB. Typical TIG (GTAW) Connections2-6. Front Panel ConnectionsGas HoseConne
OM-189 116 Page 82-7. Weld Output Terminals And Selecting Cable SizesTotal Cable (Copper) Length In Weld Circuit Not Exceeding100 ft (30 m) Or Less150
OM-189 116 Page 92-9. Connecting Input Power1 Rating LabelSupply correct input power. SeeSection 2-8.2 Line Disconnect DeviceCheck input voltage avail
OM-189 116 Page 10SECTION 3 – OPERATION3-1. Controls1 Machine On Indicator Light2 Welding On Indicator Light3 Thermal Cutout WarningIndicator Light4 W
OM-189 116 Page 114-2. TroubleshootingTrouble RemedyNo weld output; unit completely inop-erative.Be sure Power switch is On (see Section 3-1).Be sure
OM-189 116 Page 12SECTION 5 – ELECTRICAL DIAGRAMSGNDPCB1RS230VS1FM1PCB2J5-J6J7J7J3-J4J8BSIBS2J2101PCB3SH1J2J1XLT1J1 J2J3J4J1J2RC1ABDECPCB4J4654321J4J5
OM-189 116 Page 13GNDPCB1RS240VS1FM1PCB2J5-J6J7J7J3-J4J8BSIBS2J2101PCB3SH1J2J1XLT1J1 J2J3J4J1J2RC1ABDECPCB4J4654321J4J5118140PCB6J2 J112345 778 1234 5
OM-189 116 Page 14SECTION 6 – SELECTING AND PREPARINGTUNGSTEN ELECTRODEgtaw2 7/97For additional information, see your distributor for a handbook on th
OM-189 116 Page 156-3. Preparing Tungsten For DC Electrode Negative (DCEN) WeldingRef. S-0161 / Ref. S-01621 Tungsten Electrode2 Tapered EndGrind end
Thank you and congratulations on choosingMiller. Now you can get the job done and get itdone right. We know you don’t have time to do itany other way.
OM-189 116 Page 16SECTION 7 – GUIDELINES FOR TIG WELDING (GTAW)7-1. Positioning the TorchRef. ST-161 892Y Grinding the tungsten elec-trode produces du
OM-189 116 Page 177-2. Torch Movement During WeldingST-162 002-BTungsten Without Filler RodTungsten With Filler RodForm pool Tilt torch Move torch to
OM-189 116 Page 187-3. Positioning Torch Tungsten For Various Weld JointsST-162 003 / S-079270°70°90°20°20°10°20°70°40°30°20°70°90°20°Butt Weld And St
OM-189 116 Page 19Notes
OM-189 116 Page 20SECTION 8 – PARTS LIST. Hardware is common andnot available unless listed.314579810321131121415161419171830212223252024262813622927F
OM-189 116 Page 21Table 8-1. Parts ListItem Code Dwg Qty Diagram Ref.1 156002025 UR.0.0.13 12 156011021 VG.0.0.11 13 156121007 VG.0.0.12 14 05708408
Effective January 1, 2002This limited warranty supersedes all previous Miller warranties and is exclusive with no otherguarantees or warranties expres
PRINTED IN USA 2003 Miller Electric Mfg. Co. 1/03Miller EuropeItalyPhone: 39 (0) 2982901European Headquarters –United KingdomPhone: 44 (0) 1204-593
The following terms areused interchangeablythroughout this manual:TIG = GTAWStick = SMAWTABLE OF CONTENTSSECTION 1 – SAFETY PRECAUTIONS - READ BEFORE
dec_con1_italy11/02Declaration of ConformityManufacturer’s Name:ITW WELDING PRODUCTS ITALY S.r.l.Manufacturer’s Address:Via Privata Iseo, 6/E20098 San
OM-189 116 Page 1SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USINGsom _nd_7/021-1. Symbol UsageMeans Warning! Watch Out! There are possible hazardswi
OM-189 116 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. S
OM-189 116 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,
OM-189 116 Page 41-4. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from American Welding Society,
OM-189 116 Page 5SECTION 2 – INSTALLATION2-1. SpecificationsRated Welding OutputAmpRange DCMaximumOpen-CircuitVoltage DCIP RatingAmperes Input at Rate
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